BinMaster Sensors for Food Processors

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BinMaster Sensors for Food Processors

BinMaster Sensors for Food Processors

Food processors need to measure ingredient levels in storage and process silos, mixers, and batching tanks, or on conveyors and in pipelines. To ensure food quality, level sensors must comply with FSMA food safety and meet hygienic, CIP or clean-in-place requirements to reduce the risk of contamination and prevent out-of-spec batches. From brewing to baby food, and solids to slurries BinMaster has the solutions for inventory monitoring.

We will help you address these challenges:

  • Powders, solids, liquids, and slurries that all behave differently
  • Process downtime caused by shortages of key ingredients
  • Not enough system capacity causing processing delays
  • Loss of inventory control that leads to spoilage

Please discuss your process or material handling problems with our Sales & Application Engineers. Email us at [email protected]

Binmaster 3DLevel Scanner Makes a Difference

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How does 3D make a difference?

Binmaster 3DLevel Scanner Makes a Difference

Dust PenetratingReliable operation and level measurement in suspended dust
Multiple MeasurementsDetects surface variations unlike single-point devices
Volume AccuracyConsiders irregular material topography in calculating volume
Non-ContactNo risk of contamination or interference with equipment inside the bin
Detects Silo BuildupDetects and alerts to excessive piling that could stress silo walls
Low MaintenanceNo air purge needed for self-cleaning transducers that resist dusty buildup
Hazardous LocationsUS, Canada, and international approvals

What makes the Binmaster 3D Scanner unique?

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What makes the Binmaster 3D Scanner unique?

What makes the Binmaster 3D Scanner unique?

  • Measures multiple points on the material surface
  • Generates a 3D image of the material topography
  • Volume accuracy surpasses any single-point device
  • Reports minimum, maximum, and average distances
  • Detects cone up or down conditions
  • Sees sidewall buildup that could cause structural damage
  • Measures topography in segmented silos
  • Accurate volume in large bins using multiple scanners

Please click Binmaster 3DlevelScanner model selection here.

Multivision Software (BinMaster)

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Multivision Software (BinMaster)

Multivision Software (BinMaster)

View Multiple Bins on One Screen

Installed on a local network, easy-to-use MultiVision software gives plants the ability to view multiple bins in a single window. Automated high or low-level alerts simplify inventory oversight. With one click, users can zoom into detailed information and the 3D profile for a single bin.

Why Plants Like MultiVision:

  • All users view the same inventory data
  • Inventory updates automatically
  • Each user can customize their screen
  • Compatible with all 3DLevelScanner models
  • Reports valued by purchasing, finance, and logistics

Please check Binmaster level monitoring hardware here.

What Makes 3D Level Measurement Different? (Video)

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What Makes 3D Level Measurement Different? (Video)

What Makes 3D Level Measurement Different? (Video)

Measuring material levels in silos and converting levels to inventory is a tall task. When material piles unevenly, calculating accurate volume measurement is difficult. BinMaster’s 3DLevelScanner is the only level sensor that measures more than one point with a single sensor. The 3D acoustic technology is capable of accounting for uneven material topography in volume calculations, resulting in exceptional inventory accuracy.

To check 3DLevelScanner models, please click here.

Guide: Best 3Dlevelscanner model for your application

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BinMaster 3DLevelScanner™ Models
ModelMMVMVLSRL
Bin HeightUp to 200’ tallUp to 200’ tallUp to 200’ tallUp to 200’ tallUp to 200’ tall
Bin Diameter10’ diameter is the minimum10’ diameter is the minimum10’ diameter is the minimum10’ to 14’ diameter10’ diameter is the minimum
Beam Angle70°70°70°30°15°
3D VisualizationNoYesYesNoNo
Output DataVolume plus minimum, maximum, and average distance3D visualization, volume plus minimum, maximum, and average distance3D visualization, volume plus minimum, maximum, and average distanceAverage volumeSingle distance
Best ApplicationWide bins, taller than they are wideWide bins, taller than they are wideVery wide bins, bins with multiple filling or discharge pointsNarrow silos up to 14’ in diameterNarrow silos or silos with structure

**Note: The M and MV can be used on larger diameter bins than specified, but with decreased accuracy since the beam angle will not span the entire surface. The MVL is used on large diameter bins to increase volume accuracy.

https://braamdstore.com/brand/binmaster/

3DLevelScanner Excels in Many Industries & Materials

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3DLevelScanner Excels in Many Industries & Materials

3DLevelScanner Excels in Many Industries & Materials

Grain, Seed, & Feed

Corn, soybeans, wheat, rice, or milo used in human and animal food production

Chemical Processing

Materials used to make paints, fertilizers, or detergents

Mining & Metals

Dusty powders such as bauxite, bentonite, alumina, potash, talc, or calcium carbonate

Ethanol & Bioenergy

Accurate volume for corn storage and measuring dried distiller’s grains

Pulp, Paper & Wood

Pellets, biomass, wood chips, or sawdust used in making paper, furniture, or biofuels

Cement & Concrete

Measuring limestone, sand, aggregates, clinker, and finished cement

Food or Beverage Processing

Non-contact measurement of fine or dusty ingredients like flour, salt, sugar, or cocoa

Plastics Manufacturing

Resins of all types including pellets, flakes, and even powders with a low dielectric

Coal Power Plants

A popular sensor for measuring coal and fly ash silos or ESP hoppers at power plants

Sand & Aggregates

Glass manufacturing and measuring sand and rock, excelling in frac or silica sand

Construction Materials

Silos containing roofing granules and gypsum for making drywall

Please check continuous level 3D level scanners here.

BinMaster 3DLevelScanner™ Models

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BinMaster 3DLevelScanner™ Models

The 3DLevelScanner uses acoustics-based technology. Three transducers send extremely low frequency sound waves to the material surface, making a sound that sounds like chirping crickets. The sensor receives echoes back from multiple points on the surface which are converted to distance measurements.

Advanced algorithms in the software assign each measurement an XYZ coordinate that is mapped into a 3D image. Optional software generates a graphical representation of the material topography in the bin. Surface variations are accounted for in volume calculations.

BinMaster 3DLevelScanner™ Models

M Maps and Measures

The M model takes measurements within a 70° beam angle. It reports the highest, lowest, and average level. 3DVision software provides highly accurate level and volume data.

MV Adds 3D Image

The MV has all the capabilities of the M model, but also generates a 3D representation of the material surface. Plants that work with materials that bridge, rat hole, or build up along bin walls may prefer to add 3D imagery.

MVL Measures Big Bins

The MVL provides volume accuracy in large diameter bins. Mount multiple scanners in strategic locations to account for surface variations across the material surface. The software synchronizes the level data from all sensors to create a single 3D image and calculate bin volume.

S for Average Volume

The S model determines the average volume of stored materials based on a 30° beam angle. It is used to measure materials in silos up to 14’ diameter and 200’ tall.

RL Single-Point Measurement

The RL model measures at a 15° beam angle and reports a single distance. It excels in harsh, high dust environments and problematic low dielectric materials. It provides reliable level data and is most frequently used in narrow silos or silos with structure.

HT for High Temps

With an operating temperature up to 356°F (180°C), the HT model is suited for materials like clinker, fly ash, frac sand, and alumina.

Please contact us for your level and volume scanners requirements.

Or please see Binmaster models below:

https://braamdstore.com/brand/binmaster/

Binmaster Level Instruments, Sensors, Scanners

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Binmaster Level Instruments

BinMaster has level instruments to measure your bulk solids or liquids of any material bulk density, dielectric constant, or specific gravity. For your next radar level sensor, guided wave radar, or ultrasonic level sensor for continuous level measurement and inventory monitoring software, choose Binmaster.

  • Diverse level measurement technologies
  • Industrial IoT solutions
  • Complete cloud inventory systems
  • Industry 4.0 implementations

Please visit our site for more info.

Check list of Binmaster Instruments here.